Case Studies

FANUC customers share their experience operating, building, retrofitting and automating with FANUC products.

Case Study

Candy Maker Increases Productivity with First-Time Automation

Kenny’s Candy and Confections—part of KLN Family Brands—was operating without automation when they reached out to packaging experts and FANUC Authorized System Integrator Delkor Systems. In an effort to increase productivity, the company worked with Delkor to develop and install automated lines, achieving higher packaging rate goals while at the same time creating more valuable jobs for employees. 

Challenges solved by:

Delkor Logo
  • Limited indirect productivity due to manual line support
  • Monotonous and dull jobs that didn’t challenge employees
  • Unrealized efficiency in the packaging process

Results


  • Employees gain valuable skills as automation operators


  • Increased indirect productivity

  • Flexible systems allows for adaptability as needed

Story

Created with the goal of making a better-tasting, better-chewing licorice than anyone else, Kenny’s Candy joined KLN Family Brands in 1987 in a small Minnesota town named Perham. But inside their facility, where premium licorice like the Wiley Wallaby brand is packaged, manual packaging—requiring employees stationed at the end of every line—meant that opportunities to optimize existed.

An introduction to FANUC Authorized System Integrator, Delkor Systems, led the candy maker to invest in its first automated lines, which increased packaging rates and led to an immediate boost in productivity.

Not only did the packaging line process realize sizeable efficiencies, employees that had once been stationed at the end of lines were relocated to higher value roles, and those that now work with the automated system have gained additional marketable skills.

By automating multiple packaging lines that incorporate FANUC’s series of M-10 industrial robots, the fastest handling robot in its class, the company is now able to achieve rates of up to 60 or 70 packages a minute into cases, which would have overwhelmed prior manual support.

Working with Delkor ensured a smooth integration, says KLN Family Brands, while noting that no new system introduction is without its bumps. “The thing I really like about working with Delkor is just how willing and eager they are to help us anytime that we give them a call. What was really beneficial was just having that continuous support from the engineers, from our aftermarket sales team.”

 
Seth Johnson, Process Engineer - Kenny’s Candy

It’s beneficial for our company, and it’s beneficial for our people as well.

Seth Johnson

Process Engineer, Kenny's Candy

FANUC Products Used

Meet Delkor Systems, FANUC Authorized System Integrator

Delkor Systems is a leading U.S. manufacturer of advanced robotic packaging systems for the food, beverage and consumer products industries. We’re more than just a supplier—we’re your automation partner, delivering cutting-edge packaging equipment and turnkey systems tailored to your unique needs. Our secondary packaging and end-of-line solutions, along with advanced technologies like pouch case packing, pick and place robotics, and vision-guided systems, help you achieve maximum efficiency and guaranteed results.

Whether you’re packing flexible or rigid products, Delkor smooths your transition from package concept to production. Our 350 employees are dedicated to developing engineering solutions for you out of our 300,000 square foot manufacturing campus. We rely on over 50 years of history to offer perfectly integrated packaging systems and trustworthy aftermarket support to enhance your plant’s efficiency and capacity.

KLN Family Brands Logo

About KLN Family Brands:

A third-generation family-owned company, KLN Family Brands is headquartered in Perham, MN and is comprised of Tuffy’s Pet Foods and Tuffy’s Treat Company, manufacturers of NutriSource® and Kenny’s Candy & Confections. Tuffy’s has been proudly producing quality pet foods since 1964. Kenny’s Candy & Confections, established in 2015, produces great snack brands that include Wiley Wallaby® and Sweet Chaos®. For more information on KLN Family Brands please visit www.klnfamilybrands.com.

Other Brands We've Helped

How can we help?

Ready to start your automation journey? Have questions before getting started? We’re here to help.

Case Study

Candy Maker Increases Productivity with First-Time Automation

Kenny’s Candy and Confections—part of KLN Family Brands—was operating without automation when they reached out to packaging experts and FANUC Authorized System Integrator Delkor Systems. In an effort to increase productivity, the company worked with Delkor to develop and install automated lines, achieving higher packaging rate goals while at the same time creating more valuable jobs for employees. 

Challenges solved by:

Delkor Logo
  • Limited indirect productivity due to manual line support
  • Monotonous and dull jobs that didn’t challenge employees
  • Unrealized efficiency in the packaging process

Results


  • Employees gain valuable skills as automation operators


  • Increased indirect productivity

  • Flexible systems allows for adaptability as needed

Story

Created with the goal of making a better-tasting, better-chewing licorice than anyone else, Kenny’s Candy joined KLN Family Brands in 1987 in a small Minnesota town named Perham. But inside their facility, where premium licorice like the Wiley Wallaby brand is packaged, manual packaging—requiring employees stationed at the end of every line—meant that opportunities to optimize existed.

An introduction to FANUC Authorized System Integrator, Delkor Systems, led the candy maker to invest in its first automated lines, which increased packaging rates and led to an immediate boost in productivity.

Not only did the packaging line process realize sizeable efficiencies, employees that had once been stationed at the end of lines were relocated to higher value roles, and those that now work with the automated system have gained additional marketable skills.

By automating multiple packaging lines that incorporate FANUC’s series of M-10 industrial robots, the fastest handling robot in its class, the company is now able to achieve rates of up to 60 or 70 packages a minute into cases, which would have overwhelmed prior manual support.

Working with Delkor ensured a smooth integration, says KLN Family Brands, while noting that no new system introduction is without its bumps. “The thing I really like about working with Delkor is just how willing and eager they are to help us anytime that we give them a call. What was really beneficial was just having that continuous support from the engineers, from our aftermarket sales team.”

 
Seth Johnson, Process Engineer - Kenny’s Candy

It’s beneficial for our company, and it’s beneficial for our people as well.

Seth Johnson

Process Engineer, Kenny's Candy

FANUC Products Used

Meet Delkor Systems, FANUC Authorized System Integrator

Delkor Systems is a leading U.S. manufacturer of advanced robotic packaging systems for the food, beverage and consumer products industries. We’re more than just a supplier—we’re your automation partner, delivering cutting-edge packaging equipment and turnkey systems tailored to your unique needs. Our secondary packaging and end-of-line solutions, along with advanced technologies like pouch case packing, pick and place robotics, and vision-guided systems, help you achieve maximum efficiency and guaranteed results.

Whether you’re packing flexible or rigid products, Delkor smooths your transition from package concept to production. Our 350 employees are dedicated to developing engineering solutions for you out of our 300,000 square foot manufacturing campus. We rely on over 50 years of history to offer perfectly integrated packaging systems and trustworthy aftermarket support to enhance your plant’s efficiency and capacity.

KLN Family Brands Logo

About KLN Family Brands:

A third-generation family-owned company, KLN Family Brands is headquartered in Perham, MN and is comprised of Tuffy’s Pet Foods and Tuffy’s Treat Company, manufacturers of NutriSource® and Kenny’s Candy & Confections. Tuffy’s has been proudly producing quality pet foods since 1964. Kenny’s Candy & Confections, established in 2015, produces great snack brands that include Wiley Wallaby® and Sweet Chaos®. For more information on KLN Family Brands please visit www.klnfamilybrands.com.

Other Brands We've Helped

How can we help?

Ready to start your automation journey? Have questions before getting started? We’re here to help.